OEM and EMS manufacturing
Bitrek — reliable, scalable, and cost-effective electronics manufacturing for OEM and EMS solutions.
OEM-manufacturing
We design and manufacture our own electronic devices, managing the entire cycle: from engineering and development to serial production, testing, and the supply of finished products.
EMS-manufacturing
We provide contract electronics manufacturing services for other companies: component sourcing, PCB assembly, soldering, testing, application of protective coatings, cable manufacturing, and final product assembly.
Reliable electronics and PCB assembly
Printed circuit board assembly, component mounting, testing, cable manufacturing, and assembly-line production of finished devices.
Before launching a batch, process preparation is carried out:
- Gerber file verification
- BOM and Pick & Place analysis
- preparation of files for the manufacture of printed circuit boards
- PCB manufacturability check
- preparation of programs for production equipment
- Manufacturing of tooling and stencils
- preparation of technical documentation for production.
We can work with customer-supplied components or provide a full supply of electronic components. Key processes:
- procurement of electronic components
- search for and approval of alternatives
- incoming inspection of components
- batch assembly
- preparation of components for installation
- Inventory and batch tracking.
Production supports various assembly technologies:
- automated SMD assembly
- mounting of leaded components
- mixed assembly
- selective soldering
- vapor-phase soldering
- manual soldering of complex components
- installation of connectors, terminal blocks, cable connections, and power components.
Quality control is carried out at key stages of production. The following methods are used:
- AOI inspection
- X-ray inspection
- visual control
- soldering quality control
- electrical functional checks
- functional tests
- testing of finished boards and products
- inspection before transfer to the next assembly stage.
For products that work in difficult conditions, additional technological processes may be applied:
- applying glues
- applying moisture-proof varnishes
- filling with compounds
- mechanical fixing of components
- protection of boards from moisture, dust, vibrations and aggressive environments.
The manufacture of cables and wiring harnesses for electronic devices is also carried out. Capabilities:
- cable cutting and preparation
- contact crimping
- connector assembly
- cable harness manufacturing
- marking
- verification of the integrity and correctness of connections.
Following the assembly and testing of the circuit boards, the final assembly of the devices is carried out. Processes:
- installing boards into enclosures
- connection of cables and modules
- installation of mechanical components
- final testing
- labeling
- packaging
- preparation for shipment.
Why businesses around the world trust us
Over 20 years of technological excellence and reliability in electronics contract manufacturing.
on the market (founded in 1993)
of contract manufacturing experience (since 2003)
highly qualified specialists
delivery of finished products (worldwide export)
Our advantages
We take on projects that others cannot execute.
Technological leadership
We were the first in Ukraine to implement selective soldering, vapor-phase soldering, and many other advanced technologies. We continuously invest in state-of-the-art equipment (Yamaha, EBSO, Stratasys) to offer solutions that our competitors do not have.
Unsurpassed quality
Automated solder paste inspection, 3D AOI, functional testing, conformal coating. We work with complex multilayer boards and high-tech projects subject to the strictest reliability requirements.
Full cycle and flexibility
From the supply of components and circuit boards to cable assembly, 3D printing, final device assembly, packaging, and delivery to any country worldwide. We handle both prototyping and serial production.
Cost calculation
Cost calculation
Please send the technical documentation, and we will prepare a calculation of the cost, lead times, and optimal production route.